How to Adjust Glue Filling Machine

In the realm of glue filling machines, making precise adjustments is vital to cater to different bottle sizes and maintain a smooth production flow. Here's a detailed guide on how to adjust a glue filling machine for optimal performance:

Step 1: Loosening the Central Nut and Removing the Vibration Plate for Inner Cap

Begin the adjustment process by using a tool to loosen the central nut. Once loosened, carefully remove the vibration plate designed for the inner cap. This sets the stage for adapting the machine to different cap sizes.

Step 2: Installing a Vibrating Plate for Another Size

With the inner cap components removed, proceed to install a vibrating plate suitable for the desired cap size. Ensure a secure fit and fasten the central nut to hold the new configuration in place.

Step 3: Loosening and Removing the Vibration Plate for Outer Cap

Shift the focus to the outer cap by loosening and removing the existing vibration plate. This step prepares the machine for adapting to a different outer cap size.

Step 4: Installing Another Vibrating Plate for Outer Cap

Similar to Step 2, install a new vibrating plate tailored for the outer cap size you intend to use. Fasten the central nut to secure the new configuration in place, ensuring stability during operation.

Step 5: Removing Nuts from the Track and Replacing the Track

To accommodate variations in bottle shapes, remove the nuts securing the current track. Take out the existing track and replace it with a different one that suits your production needs.

Step 6: Installing a Different Track

Install a track that aligns with the new bottle size or shape requirements. Precision is key at this stage to ensure the smooth movement of bottles along the track during the filling process.

Step 7: Checking Lid Suitability and Fastening Nuts

Verify that the lids align with the new track, and fasten the nuts securely. Pay attention to the gap between the lid and the track, ensuring it is neither too large nor too small to prevent bottle misalignment or damage.

Step 8: Verifying the Gap and Ensuring Bottle Protection

Confirm the presence of a narrow gap, which is essential for preventing bottle damage. Carefully check that pushing the bottle along the track does not lead to crushing, striking the right balance between a snug fit and adequate space.

Step 9: Aligning the Track and Tray for Smooth Lid Passage

Align the track with the tray and meticulously check that lids can pass smoothly without any obstruction. This step is crucial for maintaining consistent and error-free filling operations.

Step 10: Repeating the Procedure for the Other Track

Repeat Steps 5 to 9 for the other track to ensure uniform adjustments. This comprehensive approach guarantees that both tracks are tailored to the specific bottle sizes and shapes required for your production line.

Step 11: Suction Head Removal and Replacement

To further customize the glue filling machine, remove the suction head by loosening the nut and carefully taking it out. This step allows for the installation of a new suction head.

Step 12: Installing the New Suction Head

Complete the adjustment process by installing the new suction head. Utilize a tool to fasten it securely, ensuring proper alignment and functionality during the glue filling operation.

Conclusion:
Successfully adjusting a glue filling machine involves a systematic approach to accommodate various bottle sizes and shapes. By following these detailed steps, you can optimize your machine's performance, enhance efficiency, and ensure a seamless production process tailored to your specific requirements.