How to Adjust Small Bottle Filling Machine

In the realm of small bottle filling machines, the key to efficiency lies in precise adjustments. Whether you're changing trays, adapting to different cap sizes, or ensuring the correct sensor alignment, each step plays a crucial role in achieving flawless filling operations. Here's a detailed guide on how to adjust your small bottle filling machine for optimal performance:

Step 1: Tray and Cap Picker Change

Initiate the adjustment process by changing the tray and cap picker to accommodate different bottle sizes and cap specifications.

Step 2: Bottle Placement and Cap Loader Adjustment

Place the bottles in the tray and meticulously adjust the cap loader to ensure seamless integration with the bottle placement.

Step 3: Inner Cap and Cap Sensor Adjustment

Fine-tune the settings for the inner cap and cap sensor to guarantee precise detection and handling during the filling process.

Step 4: Understanding Sensor Numbers

Decode the sensor numbers, recognizing that a big number indicates a farther distance from the bottle, while a small number signifies proximity.

Step 5: Filling Signal Sensor Adjustment

Adjust the sensor responsible for the filling signal, ensuring that the bottle is cap-free to avoid misactions during the adjustment process.

Step 6: Bottle Holder and Claw Height Adjustment

Carefully adjust the bottle holder and bottle claw height to guarantee a secure grip and proper positioning of the bottles.

Step 7: Removal of 5ml Inner Cap Outer Cap Vibrator

Take off the 5ml inner cap outer cap vibrator to prepare for subsequent adjustments.

Step 8: Removal of Linear Vibrator

Detach the linear vibrator to facilitate changes and adjustments in the inner and outer cap holders.

Step 9: Inner and Outer Cap Holder Change

Switch out the inner and outer cap holders to align with the new bottle specifications, ensuring a tailored fit for each filling operation.

Step 10: Inner Cap Position Adjustment

Fine-tune the settings to ensure the inner cap is in the correct position for seamless integration into the filling process.

Step 11: Inner and Outer Cap Alignment Adjustment

Adjust the alignment of the inner and outer caps, ensuring precision and accuracy during the filling process.

Step 12: Linear Vibrator Wire Connection

Connect the linear vibrator wire to establish communication between components and prepare for subsequent adjustments.

Step 13: Vibrator Height Measurement

Measure the height of the vibrator and prepare the vibrator rack height for optimal performance.

Step 14: Connecting the Vibrator with Linear Vibrator

Establish a secure connection between the vibrator and linear vibrator to synchronize their functions seamlessly.

Step 15: Filling Nozzle Changeover for 2ml

Prepare the filling nozzle for a 2ml changeover, ensuring compatibility with the desired bottle specifications.

Step 16: Filling Nozzle Height Adjustment

Fine-tune the height of the filling nozzle to guarantee precise filling and avoid spillage during the filling process.

Step 17: Air Removal from Filling Nozzle Pipe

Remove any air trapped in the filling nozzle pipe to maintain consistent and accurate filling operations.

Step 18: Test Run and Troubleshooting

Conduct a test run after the adjustments to identify and address any issues that may arise. This step ensures that the machine functions seamlessly in real production scenarios.

Conclusion:
Mastering the art of adjusting a small bottle filling machine requires attention to detail and a systematic approach. By following this comprehensive guide, you can navigate the intricate adjustments needed to accommodate various bottle sizes, cap specifications, and ensure precise filling operations for optimal machine performance.