How to Adjust Automatic Soft Tube Filling Machine

The seamless operation of an automatic soft tube filling machine hinges on precise adjustments tailored to the characteristics of different tube sizes. In this detailed guide, we break down the essential steps involved in adjusting an automatic soft tube filling machine, ensuring optimal performance and efficiency.

Step 1: Changing Tube Load Presser and Tube Sensor Presser

The adjustment process commences with a pivotal change in the tube load presser and tube sensor presser. This step lays the foundation for accommodating varying tube sizes by fine-tuning the loading mechanism and enhancing sensor sensitivity.

Step 2: Finishing Initial Adjustment

Following the presser adjustments, the machine undergoes the first comprehensive adjustment. During this phase, an empty tube is introduced for a trial run without heating. This initial adjustment sets the baseline for subsequent refinements.

Step 3: Tube Loader Slight Adjustment and Position Fixing

Next, attention turns to the tube loader, where slight adjustments are made to refine its functionality. Once the loader is precisely adjusted, its position is fixed to ensure stability during subsequent operations.

Step 4: Tube Outlet Station Adjustment

The tube outlet station undergoes meticulous adjustment to optimize the process of pushing the filled tube onto the conveyor. This adjustment ensures a seamless transition from the filling station to the conveyor system.

Step 5: Changing the Swiss Heating Mold

A critical adjustment involves the replacement of the heating mold, particularly the Swiss heating mold designed for specific tube sizes. Simultaneously, the connection with the water cooling pipe is established, ensuring efficient temperature control during the filling process.

Step 6: Changing Machine Parts Height

To accommodate different tubes, adjustments are made to the height of various machine parts. This step ensures that the components align precisely with the dimensions of the selected tube, facilitating a seamless filling process.

Step 7: Locking Height after Tube Loader Adjustment

After fine-tuning the tube loader, it is imperative to lock its height in place. This not only preserves the adjustments made but also serves as a foundation for subsequent modifications.

Step 8: Nozzle Position Adjustment

The positioning of the filling nozzle takes center stage in this step. Precision is key as the nozzle is adjusted to ensure it is at the center of the tube, guaranteeing accurate and consistent filling.

Step 9: Tube Adjustment at Fill Position

Further adjustments are made to the tube at the fill position, ensuring it is at the optimal height. This step is crucial for achieving the desired fill level and avoiding any spillage during the filling process.

Step 10: Tube Loader Adjustment for Different Tube Sizes

The adaptability of the machine to different tube sizes is showcased in this step. The tube loader undergoes adjustments to seamlessly handle tubes of varying dimensions.

Step 11: Tube Loader Adjustment and Tunnel Height

Continuing the focus on tube loader adaptability, adjustments are made for different tube sizes. Simultaneously, the height of the tube loader tunnel is fine-tuned to align with the specifications of the selected tube.

Step 12: Tube Adjustment for Trial Run

The final step involves a meticulous adjustment of the tube to ensure it reaches the required height. The machine is then set for a trial run, providing a comprehensive test of the adjustments made.

In conclusion, the art of adjusting an automatic soft tube filling machine lies in the precision and sequence of each step. Mastering these adjustments is essential for producers aiming to diversify their product offerings and meet the dynamic demands of the packaging industry. As technology evolves, the ability to fine-tune and optimize automatic filling machines becomes a hallmark of excellence in the realm of packaging machinery.